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Mechanical Testing · Dinamik

Charpy Impact

ISO 148-1 (metallic materials — Charpy pendulum impact test)ASTM E23 (notched bar impact testing of metallic materials)EN 10045 (superseded by ISO 148-1; still referenced in older specifications)ISO 179-1 (Charpy impact for plastics)
Mekanik Testler laboratory work

What Is Charpy Impact?

In the Charpy test, a notched specimen is placed horizontally on two supports and struck by a pendulum hammer from the face opposite the notch. The energy lost by the pendulum is the energy absorbed in fracturing the specimen, read in joules. The specimen is horizontal and supported at both ends — this is what distinguishes it from the Izod test.

Purpose of Charpy Impact

The purpose is to assess the material's fracture behaviour and ductility under sudden loading. When repeated at different temperatures, the temperature range where the material transitions to brittle behaviour is determined; this is decisive information for steels intended for cold climates.

Which Products Is Charpy Impact Applied To?

  • Structural steels and pressure vessel steels
  • Weld and heat-affected zone specimens
  • Pipeline steels
  • Castings and forgings
  • Structural components operating at low temperature

In Which Sectors Is Charpy Impact Used?

MetalAutomotiveAerospaceConstructionMachinery ManufacturingEnergyMaritime

Standards Related to Charpy Impact

  • ISO 148-1 (metallic materials — Charpy pendulum impact test)
  • ASTM E23 (notched bar impact testing of metallic materials)
  • EN 10045 (superseded by ISO 148-1; still referenced in older specifications)
  • ISO 179-1 (Charpy impact for plastics)

Charpy Impact Conditions

Specimen
Standard cross-section bar; V- or U-notched
Notch type
Stated in the specification; V-notch is common for metallic materials
Test temperature
From the specification; the specimen is conditioned if low temperature is required
Quantities measured
Absorbed energy (J), lateral expansion, percentage ductile fracture on the fracture surface

Equipment for Charpy Impact

  • Charpy pendulum impact machine with a calibrated hammer
  • Specimen notching machine and notch-checking projector
  • Low-temperature conditioning bath and thermometer
  • Specimen transfer tongs (limiting temperature loss)
  • Fracture surface examination setup

Sample Requirements for Charpy Impact

  • The specimen must be machined to standard dimensions and the notch geometry checked.
  • Sampling location and orientation (longitudinal/transverse) are chosen per the material standard.
  • Sets of three specimens are usually tested.
  • In the low-temperature test, the specimen must be broken within the defined time after transfer.
  • For welded specimens, the notch location (weld, HAZ, base metal) must be stated.

Duration of Charpy Impact

A single break takes seconds. Total duration depends on specimen machining, notching and low-temperature conditioning; if a transition curve is required, sets are tested at many temperatures.

Charpy Impact Procedure

  1. 1Specimens are machined to standard dimensions and notched.
  2. 2Notch geometry is checked.
  3. 3The specimen is conditioned if a test temperature is required.
  4. 4The specimen is placed on the supports with the notch facing away from the striker.
  5. 5The pendulum is released and the specimen is broken.
  6. 6Absorbed energy is read; lateral expansion and the fracture surface are assessed.
  7. 7The set average and individual values are reported.

Charpy Impact Acceptance Criteria

The method standard defines how the test is performed, not what the result should be. The acceptance limit comes from the material standard, the product specification or the customer's technical drawing; this page therefore gives no numerical limit.

Evaluation of Results

Assessment is usually based on the set average and a single-specimen lower limit; both are defined in the material standard. The ductile/brittle ratio on the fracture surface and lateral expansion are additional information supporting the energy value.

Charpy Impact Report

  • Specimen identification, material type and cast/batch number, if any
  • Specimen geometry, dimensions and preparation method
  • Standard and test conditions applied
  • Test temperature and ambient conditions
  • Measured values and calculated quantities
  • Fracture surface or indentation photographs (where applicable)
  • Measurement uncertainty (if requested)
  • A statement that the result applies only to the specimen submitted for testing

Accreditation

EUROLAB holds internationally recognised accreditation obtained from accreditation bodies party to the IAF and ILAC multilateral recognition arrangements, under ISO/IEC 17025 for laboratory testing, ISO/IEC 17020 for inspection and surveillance, and ISO/IEC 17021-1 and ISO/IEC 17065 for system and product certification. This chain ensures the reports and certificates issued are accepted worldwide.

Whether this test can be offered within accredited scope depends on your product and the standard applied; since accreditation is method-based, the scope is confirmed in writing at the quotation stage.

Scope and authorisations

Related Regulations

  • EN 10204 (inspection documents for metallic products)
  • EU 305/2011 Construction Products Regulation (for products used in construction)
  • Harmonised standards applied according to the product family

Mekanik Testler — What Does This Testing Field Cover?

The section below describes the field that the Charpy Impact test belongs to; the conditions and acceptance criteria of this particular test are given in the sections above. The scope specific to your product is confirmed in writing at the quotation stage.

Mechanical testing measures how a material or a part behaves under force. The family ranges from static loading (tension, compression, bending) to time-dependent behaviour (fatigue, creep), and from hardness and wear to fracture toughness.

What these tests have in common is that the result is reported as a MATERIAL PROPERTY. Yield strength or hardness is not a conformity decision; it is numerical data against which the design and the product standard will compare. Mechanical test reports are therefore usually an input to an engineering decision rather than to a product approval — material selection, safety factor, life prediction.

The distinction between static and dynamic behaviour is the key to understanding the field. A part may appear entirely unstressed under a static load yet break under repeated loading; fatigue fracture occurs at stresses well below the yield strength and gives no warning. For rotating, vibrating or cyclically loaded parts, a tensile test alone is therefore not sufficient evidence.

Test conditions determine the result, and this is critical for the readability of the report: specimen geometry, loading rate, temperature, conditioning and the gripping arrangement. The same material gives different values under different conditions. In plastics the rate effect is very pronounced, in metals the temperature effect; in composites the specimen orientation changes the result entirely.

Hardness is the most misused measurement in the field. Because it is fast, close to non-destructive and inexpensive, it is often used in place of strength. Conversion tables from hardness to strength exist, but they are APPROXIMATE and depend on the material group; using them as the sole evidence in material acceptance is wrong.

The fracture mechanics side requires a specific competence. Fracture toughness and fatigue crack growth rate measurements make it possible to calculate how long a cracked structure will last; they are the basis of damage-tolerant design in fields such as pressure equipment, aircraft structures and pipelines.

Method groups in this field

  • Static tests

    Tension, compression, bending, shear and torsion. Yield and tensile strength, elongation and modulus of elasticity are obtained.

  • Impact tests

    Charpy and Izod notch impact; the brittle-to-ductile transition behaviour of the material is determined as a function of temperature.

  • Hardness

    Brinell, Vickers, Rockwell, Shore and micro hardness. Valuable for surface treatment depth and local differences in strength.

  • Fatigue

    Force- and strain-controlled axial fatigue, fatigue in bending; S-N curves and the endurance limit.

  • Creep and stress relaxation

    Behaviour under long-term load at high temperature; decisive for boiler, turbine and pressure equipment materials.

  • Fracture mechanics

    Plane-strain fracture toughness, the J integral, CTOD and fatigue crack growth rate.

  • Wear and friction

    Taber and rotating drum abrasion, coefficient of friction measurements.

Commonly confused in this field

  • Calculating strength from hardness is approximate; it cannot be used as the sole evidence in material acceptance.
  • Adequate static strength does not demonstrate fatigue strength; a cyclically loaded part requires a separate test.
  • If test rate and temperature are not reported, the result cannot be compared — especially for polymers and composites.
  • A test specimen and the actual part may not give the same value; moulding orientation, weld lines and differences in surface treatment all have an effect.
  • A strength value given for a composite without stating the specimen orientation is meaningless.
  • ASTM and ISO counterparts measure the same quantity but use different specimen geometries; the results are not treated as directly equivalent.

Which decisions these results support

  • Design verification and material selection
  • Incoming material control and supplier approval
  • Meeting the mechanical requirements of the product standard
  • Failure analysis, life prediction and damage tolerance calculation
  • Verifying heat treatment and surface treatment processes

Related Tests

Frequently Asked Questions About Charpy Impact

How does Charpy differ from Izod?

In Charpy, the specimen is horizontal and supported at both ends, and the impact comes from the face opposite the notch. In Izod, the specimen is vertical, clamped at one end, and the impact is applied on the notch side. The results cannot be converted between the two.

Why is it done at low temperature?

Many steels transition from ductile to brittle as temperature drops. The specification requires meeting a specific energy value at the lowest temperature the product will be used at; the test is done at that temperature.

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